High Shear Homogenizer Mixer
In the modern industrial landscape, achieving consistent, high-quality emulsions, suspensions, and dispersions is no longer optional—it is critical. Dosimix Technologies, a trusted manufacturer in India, has emerged as a benchmark for high-performance rotor-stator mixers that meet international CE and ISO certifications while maintaining the cost advantages of Indian manufacturing.
Our Ultra High Shear Homogenizer Mixer combines engineering innovation with robust materials and smart automation to deliver repeatable particle size distribution, superior emulsification, and high throughput. Designed for sectors ranging from pharmaceuticals and cosmetics to food & beverage and specialty chemicals, Dosimix ensures your formulations achieve homogeneity at both lab and industrial scales.
Unlike conventional mixers, which often struggle with high-viscosity fluids or produce inconsistent particle sizes, Dosimix mixers apply a precise high shear dispersion technology that guarantees GMP-compliant processing, energy-efficient operation, and minimal downtime. For R&D engineers and production heads alike, this translates to predictable performance, faster scale-up, and lower operational costs.
With inline or batch configuration options, flexible modular designs, and a global procurement-ready service network, Dosimix Technologies bridges the gap between local cost-effectiveness and international reliability.
Deep The Mechanics of High Shear
The hallmark of Dosimix Ultra High Shear Homogenizer Mixers lies in their sophisticated rotor-stator system. At its core, the mixer relies on a rotor spinning at high speed within a closely fitted stator. This arrangement subjects the fluid to multiple simultaneous forces:
- Centrifugal Force: The rotor propels the fluid outward at tremendous speed, creating shear gradients that break down particles.
- Hydraulic Shear: The fluid is forced through precision-engineered stator slots or screens, generating micro-level turbulence to uniformly reduce particle size.
- Mechanical Impact: Direct collision of fluid streams within the rotor-stator gap intensifies dispersion efficiency.
- Cavitation: Localized pressure fluctuations lead to microscopic bubble formation and collapse, further fragmenting particles for ultra-fine emulsions.
The combined effect is a stable, homogeneous mixture with dramatically improved particle size distribution. Traditional agitators and blade mixers simply cannot match this performance, particularly for high viscosity processing or formulations containing sensitive APIs, proteins, or polymers.
Dosimix mixers are engineered to optimize shear intensity, residence time, and flow dynamics to maximize efficiency while preventing over-processing. The result is a system that consistently produces lab-to-industrial scale reproducibility, essential for modern pharmaceutical, food, cosmetic, and chemical applications.
Why Choose Dosimix Technologies
Selecting the right partner for high-shear homogenization is critical to achieving consistent product quality, operational efficiency, and regulatory compliance. Dosimix Technologies, a leading Ultra High Shear Homogenizer Mixer manufacturer in India, stands out for multiple compelling reasons:
1. Unmatched Engineering Expertise
With over 15 years of experience in designing and manufacturing high-performance rotor-stator mixers, Dosimix ensures every unit is engineered for precision particle size reduction, high-viscosity processing, and GMP-compliant operations. Our mixers consistently outperform conventional blending methods, delivering stable emulsions, suspensions, and dispersions.
2. Global Certifications & Compliance
All Dosimix mixers are CE certified, ISO-compliant, and built to meet international standards. Additionally, our equipment adheres to pharmaceutical and food-grade sanitary regulations, including SS 316L construction and hygienic design, providing peace of mind for global buyers.
3. Modular & Flexible Design
Dosimix offers inline, batch, and lab-scale models, with modular rotor-stator heads that allow quick adaptation for different formulations. This flexibility reduces downtime, accelerates R&D scale-up, and supports a wide range of applications from pharmaceuticals to chemicals.
4. End-to-End Support
From global logistics and spare parts availability to remote commissioning and technical support, Dosimix ensures smooth operations at every stage. Our industrial mixer price India is competitive, reflecting a high-value proposition for buyers seeking both quality and affordability.
5. Proven Performance Across Industries
Dosimix mixers are trusted by pharmaceutical, food & beverage, cosmetic, and chemical manufacturers worldwide. Their ability to consistently deliver homogenization solutions, particle size reduction, and high-shear dispersion makes Dosimix a reliable partner for R&D teams and production engineers alike.
Choosing Dosimix Technologies means selecting a partner committed to delivering innovative, reliable, and globally compliant high-shear solutions.
Product Variants & Configuration Flexibility
Understanding that every production environment has unique requirements, Dosimix offers a wide spectrum of homogenizer mixer configurations:
Inline High Shear Emulsifier Models
Designed for continuous processing, inline units are ideal for high-volume operations. Features include:
- CIP/SIP integration for hygienic operation
- High throughput with stable shear across variable flow rates
- Minimal footprint with easy installation in existing pipelines
- Flexible stator head options (Slotted, Perforated Screen, Fine Mesh) for tailored particle size reduction
Batch Mixers (Bottom & Top Entry)
Perfect for vessels ranging from 50 L to 10,000 L+, batch mixers offer:
- Direct vessel integration with modular rotor-stator heads
- Efficient mixing of high-viscosity products such as creams, gels, and pastes
- Top entry options for retrofitting into existing tanks without major modifications
Lab Scale & Pilot Units
Engineered for R&D and scale-up, these units allow:
- Accurate homogenization trials before full-scale production
- Small-batch testing to determine optimal stator configurations
- Seamless scalability to inline or batch production models
Dosimix’s modular homogenizer design ensures easy interchangeability of rotor-stator assemblies, reducing downtime and allowing rapid adaptation to new formulations or product lines.
Engineering Excellence & Material Specifications
At Dosimix, engineering excellence and material integrity go hand in hand with performance.
Sanitary SS 316L Construction
All fluid-contact components are fabricated from SS 316L, ensuring:
- Maximum corrosion resistance in acidic, alkaline, and solvent-based media
- Compliance with GMP and FDA standards for pharmaceutical and food applications
- Long-lasting durability under high-speed shear conditions
Sealing & Cooling Systems
- Dual mechanical seals safeguard against abrasive or viscous media
- Optional cooling jackets for temperature-sensitive products
- Reliable sealing extends maintenance intervals and protects motor integrity
Motor & Control
- Variable Frequency Drives (VFDs) provide precise RPM control
- Energy-efficient operation reduces electricity costs while optimizing shear
- Automated control panels with programmable shear profiles ensure repeatable results
This table can be expanded per client-specific requirements. Dosimix ensures all CE-certified industrial mixers are backed by rigorous quality checks.
Comprehensive Global Applications
Dosimix Ultra High Shear Homogenizer Mixers serve a multitude of industries:
- API suspensions & emulsions for consistent bioavailability
- Creams & ointments requiring precise particle size control
- Nutraceuticals & herbal formulations for high-viscosity dispersion
- Dairy emulsions like cream cheese and flavored milk
- Sauces, dressings & syrups for stable, uniform consistency
- Nutritional beverages & protein shakes requiring fine particle suspension
- Lotions & creams with high viscosity shear requirements
- Hair care formulations needing emulsification without phase separation
- Serums & gels with precise particle size for aesthetic and functional benefits
- Lotions & creams with high viscosity shear requirements
- Hair care formulations needing emulsification without phase separation
- Serums & gels with precise particle size for aesthetic and functional benefits
- Polymer dispersions and resins
- Lubricant emulsions & detergents
- Adhesive formulations requiring high shear for stable suspension
Across all sectors, the key outcomes include homogenization solutions, particle size reduction, and high viscosity processing, with emphasis on dispersion, blending, and hydration efficiency.
Global Procurement & Support
Dosimix Technologies offers a full-service global procurement experience:
- Worldwide shipping with quick dispatch of spare parts
- Remote commissioning and troubleshooting support for smooth installation
- Comprehensive warranty coverage and maintenance guidance
- Logistics solutions tailored to pharmaceutical, food, chemical, and cosmetic regulations
Our support network ensures minimal downtime and consistent operational efficiency for clients across India, the USA, Europe, and the Middle East.
Upgrade to Dosimix Ultra High Shear Homogenizer Mixer Today
For engineers, procurement managers, and plant owners seeking high-performance rotor-stator mixers, Dosimix Technologies delivers an unmatched combination of Indian engineering value with global standards.
Maximize your process efficiency, ensure GMP-compliant emulsification, and reduce particle size with precision. Explore our modular inline and batch solutions, backed by CE certification, SS 316L sanitary construction, and VFD-controlled high shear technology.
Request a Consultation Today to discover the ideal industrial mixer for your production line, get a customized industrial mixer price India, and start achieving homogenization solutions that set global benchmarks.
FAQs
An Ultra High Shear Homogenizer Mixer is a high-performance rotor-stator mixer that applies intense shear forces to reduce particle size, create stable emulsions, and achieve uniform suspensions. It is ideal for pharmaceutical, food, cosmetic, and chemical applications requiring consistent homogenization solutions.
Dosimix Inline High Shear Emulsifiers operate by pumping fluid through a rotor-stator system at high speed. This process generates mechanical impact, hydraulic shear, centrifugal forces, and cavitation, resulting in fine particle dispersion, high viscosity processing, and uniform emulsions.
Dosimix mixers are widely used in:
- Pharmaceuticals: API suspensions, creams, ointments
- Food & Beverage: Dairy emulsions, sauces, protein drinks
- Cosmetics: Lotions, gels, hair and skincare formulations
- Chemicals: Polymers, adhesives, detergents
These mixers ensure GMP-compliant high shear dispersion technology for reliable results.
All fluid-contact parts are made of Sanitary SS 316L stainless steel, ensuring corrosion resistance, hygiene compliance, and durability. Dosimix mixers also feature dual mechanical seals and optional cooling jackets for high-viscosity or abrasive media.
Inline Mixers: Continuous processing, high flow rates, suitable for large-scale production, and easy CIP/SIP cleaning.
- Batch Mixers: Flexible for different vessel sizes, ideal for high-viscosity formulations and R&D or pilot-scale operations.
Both options support modular rotor-stator designs for customized particle size reduction.
Selecting the right mixer depends on:
- Production volume and flow rate
- Fluid viscosity and particle size requirements
- Desired application: emulsification, blending, or high-shear dispersion
- Space constraints and cleaning requirements (CIP/SIP)
Dosimix offers expert consultation to recommend the ideal inline or batch mixer for GMP-compliant industrial applications.
Yes, all Dosimix industrial mixers are CE certified, ISO-compliant, and built according to global quality standards, ensuring safety, reliability, and international regulatory compliance.
Absolutely. Dosimix mixers are engineered for high-viscosity processing, enabling uniform homogenization, dispersion, and emulsification of creams, gels, adhesives, and other thick formulations.
Yes, Dosimix offers lab-scale and pilot plant homogenizer units for R&D. These units allow formulation testing, scale-up trials, and fine-tuning of rotor-stator configurations before full-scale production.
You can contact Dosimix Technologies Manufacturer in India through their website or authorized distributors. Provide your application details, flow rate, and viscosity requirements, and the team will provide a customized industrial mixer price India with specifications and support options.